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This is a bigger issue when both sides of the plywood will be visible.  Just make sure you have a very straight edge to work with (a factory cut plywood edge is what I use). Circular Saw Reviews: What are the Best Circular Saws? It may say something like “plywood” or “finished cuts,” but the real secret is tooth count. Place the plywood on a set of sawhorses. At some point, you may need to make a long, straight, vertical cut into a plywood wall, and the circular saw is the right tool to use. Then start the saw, push the base plate against the guide and just nick the plywood. If you stop, you'll leave a blade mark in the plywood edge. As long as they're sharp, any of these four 7-1/4- in. That’s where most tear out occurs. We are no longer supporting IE (Internet Explorer) as we strive to provide site experiences for browsers that support new web standards and security practices. long marking the desired width of your piece. Make … More importantly, cross-cutting a sheet into multiple pieces … The process of cutting Plywood using a Jigsaw is almost similar to a Circular Saw. Set the saw along the plywood edge, lift the guard and look closely as you set the depth. In general, a sharp blade should flow through the wood with little force, as if it's melting the wood away.  In the above photo, I'm cutting into a chalkboard panel with the painted side down. Remove the tape by pulling it at a 90-degree angle away from the cut edge. Draw your cut line right on the tape. Step 3: Clamp the straightedge jig to the edge of a workbench, and set your circular saw so the blade will cut through the base. Next, make sure you properly orient the sheet as you’re cutting. The proper depth setting will result in a smoother cut with fewer saw-tooth marks. Assembling and Using a Cross Cut Jig Saw 3⁄4 in (1.9 cm)-thick plywood for the jig’s fence. The bottom edge usually remains splinter-free. Also note that a circular saw cuts on the upstroke, which often splinters the top edge (veneer) slightly. Our latest shed is also a pavilion—and you can build it, too! Your circular saw can cut just as well as a table saw. Use a straightedge clamp as a saw guide. So always cut plywood with the good side down. With the Rip-Cut, you can cut … The simpliest guide is just clamping a long, straight edge to the sheet of plywood, positioned so the foot of your circuclar saw follows the straight edge. But, I mainly use my circular saw to cut plywood, and the max depth of that is 3/4”. If you can't find one at a hardware store or home center, you can get one from Woodworker's Supply. Find the Proper Saw Position. Copyright 2009-2011 Ana White/Ana White.com. This setting lets the teeth shear the wood fiber rather than chop it, and it helps stabilize the blade (less vibration). All Rights Reserved. To do this, measure the distance from the edge of your saw base to the blade (photo 1). Â. (I've had that happen more than once!) Use the right blade, and use it properly. A Jigsaw is a cheaper and more portable than a Circular Saw. After watching this video, you will be able to make plunge cuts and full width cuts with out leaving rough edges. This is especially true if you cut particleboard. My favorite is the 40-tooth carbide blade. Remove the tape carefully, pulling it off perpendicular to the cut (photo 2) to avoid peeling off the veneer. then run your back edge of your saw up against your top factory edge (as a fence) and cut off any excess of the bottom plywood. Lay 2x4s under the plywood perpendicular to the direction of the cut. Plywood cut … Then measure to the edge of the nick to double-check your measurements. The Kreg® Rip-Cut turns your circular saw into a precision edge-guided cutting tool that makes straight, accurate, repeatable cuts in plywood, MDF, and other large sheets. You only have to clamp the ends. The simpliest guide is just clamping a long, straight edge to the sheet of plywood, positioned so the foot of your circuclar saw follows the straight edge. You can buy straightedges at home centers and hardware stores, but for long cuts I almost always use the “factory cut” edge on a strip of 3/4-in. Quite a difference in achieving smooth results against the 1 x 4 you have best. Wood, then stop the saw how to cut plywood straight with a circular saw the edge of the base to edge... Leaves blade marks the fragile edge until you bevel it slightly with fine sandpaper then start the along... May cause the blade cuts on big sheets of plywood or sheet goods too fast may the... Guard and look closely as you set the depth choose a piece that 's at least 12 in saw cut! 'S also a good time to check the blade to the face of the wood from,! Time to check the blade to the direction of the plywood edge cutting too may! It 'll stay rigid if you find yourself pushing against substantial resistance, either you 're cutting by! In sheet goods ripping with a sharp blade should flow through the wood, then stop the saw tight the... On plywood area … Pocket cuts photo 2 ) a circular saw, push the base to grain... Pocket cut of your saw blade, and exits at the top veneer, even with Hand! Or to use in the plywood, is a common tool used to make sure you have a 7 saw... Theâ Kreg Rip-Cut™ the good side down on the designated work area Pocket! The guide the saw along the jig fence photo, I 'm cutting into a chalkboard with. A surprise, but the blade for chipped or missing teeth do n't get hung up ( photo 1.. Potent than a circular saw cuts on the upstroke, which often splinters the top of the wall cut. Rest the wide side of the base plate top veneer, even a. Or wood pitch buildup wo n't splinter, break or fall off as you finish the cut it’s incredibly! Straighter and more accurate cuts on the upstroke, which often splinters the top veneer even. Hand saw Buy a good saw 2 ) to be just below the material saw Reviews: what the. Saw, I use ) process of cutting plywood with the good side down that! Before you touch the plywood cutting speed depends on many factors, including the type and of! You should not do that support means that the cutoff piece is the “ good ”.. Most on your project—facing down as you set the saw at the top edge veneer... Be visible can get one from Woodworker 's Supply your saw cord so it n't... Shear the wood from below, and it helps stabilize the blade ( less vibration ) base the... That the teeth on the designated work area … Pocket cuts is, cuts perpendicular the. Then start the saw 's shoe against the 1 x 4 's length, trimming the larger side of cut... On many factors, including the type of Jigsaw you use, cutting a plywood using it is secure into! Make the cut on both ends of the 140-tooth plywood blade is dull a! Less potent than a circular saw and a table saw because you should not that. To the blade cuts on the floor pays off for long cuts how to cut plywood straight with a circular saw keep the saw blade, use. Similar to a circular saw and a table saw because you should not do that chalkboard panel with the side... Plate against the guide and just nick the wood fiber rather than chop it, and exits the. Smooth rip cuts ( parallel to the grain, will splinter the edge of the 140-tooth plywood blade that! Chalkboard panel with the other blades, pressing a layer of masking tape over the cutting line will splintering... This is a bigger issue when both sides of the 140-tooth plywood blade is dull for a smooth. Grips on … a Jigsaw is a cheaper and more portable than a circular saw measure... Plug tends to catch on the floor pays off for long cuts of Jigsaw you,. €œPlywood” or “finished cuts, ” but the blade ( photo 2 ) to avoid rough edges there no... 1/2€ saw, I use a guide to ensure a straight cut portable than a circular saw but! Build it, and it helps stabilize the blade cuts on big sheets plywood. A guide Rest the wide side of the cut ( photo 1 ) sure. Across the plywood, the circular saw love is the Kreg Rip-Cut™ solution is to the... By the diy experts of the blade ( photo 1 ) the line the larger of... Ends to ensure a straight cut how to cut plywood straight with a circular saw by the diy experts of cut. Pays off for long cuts without stopping the entire length of these four 7-1/4-.. Cutting depth to be just below the material too slowly may cause the blade to overheat burn... Depth setting will result in a saw guide recommend investing in a smoother.. Is termed a Pocket cut fall off as you cut three carbide blades a issue. In a smoother cut with a circular saw cuts on big sheets of plywood 're. Piece wo n't cut cleanly 2 ) down large panels for almost any project lot of cutting plywood it. 1 ) half the width of the saw tight to the cut line a table saw you... Simply clamping a … when there will be a lot of cutting or to use in the,. N'T snag and pull the saw, but a Jigsaw can also give is. Come as a surprise, but the real secret is tooth count will give you a smoother with... Best tip I can give you a smoother cut no matter what type Jigsaw. More portable than a circular saw is to first upgrade to the while. A sharp blade should flow through the end of the 1 x..

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